Simulation of the Hot Forming Process in Consideration of the Thermal State of the Tools

Wolfgang Weiß, Michael Machhammer, Florian Krall, Ralf Kolleck

Research output: Chapter in Book/Report/Conference proceedingConference contributionResearchpeer-review

Abstract

The application of thermal-mechanical coupled simulations gains rising importance for the design of a hot forming process, due to the increasing amount of hot formed parts in modern car bodies. State of the art simulation software and hardware allow the engineer to build the forming model completely based on solid elements, rather than simplified shell elements for the tool bodies. Through this it is possible to simulate the temperature history of both, the blank and the tool, lead-ing to more detailed results of the hot forming process. To ensure a high quality of the results, temperature-dependent material and system parameters must be available for the tools and the blank.
Within this work, these parameters are obtained through metamodel-based optimization of a FEM model with temperature measurements of a test rig. The results are implemented in a forming simulation model, built up from solid elements. To validate the simulation of this forming model, temperature results will be compared to measurement data from a real hot forming tool.
Original languageEnglish
Title of host publicationProceedings CHS2, Hot Sheet Metal Forming of High-Performance Steel
Place of PublicationLuleå
PublisherVerlag Wissenschaftliche Scripten
Pages91 - 98
Number of pages8
Volume4
ISBN (Print)978-3-942267-82-3
Publication statusPublished - 9 Jun 2013
Event4th International Conference on Hot Sheet Metal Forming of High-Performance Steel CHS² - Luleå, Sweden
Duration: 9 Jun 201312 Jun 2013

Conference

Conference4th International Conference on Hot Sheet Metal Forming of High-Performance Steel CHS²
CountrySweden
CityLuleå
Period9/06/1312/06/13

Fingerprint

Temperature measurement
Temperature
Railroad cars
Lead
Hardware
Finite element method
Engineers
Hot Temperature

Keywords

  • Hot forming process
  • Simulation
  • thermal contact

Fields of Expertise

  • Mobility & Production

Treatment code (Nähere Zuordnung)

  • Application
  • Experimental

Cite this

Weiß, W., Machhammer, M., Krall, F., & Kolleck, R. (2013). Simulation of the Hot Forming Process in Consideration of the Thermal State of the Tools. In Proceedings CHS2, Hot Sheet Metal Forming of High-Performance Steel (Vol. 4, pp. 91 - 98). Luleå: Verlag Wissenschaftliche Scripten.

Simulation of the Hot Forming Process in Consideration of the Thermal State of the Tools. / Weiß, Wolfgang; Machhammer, Michael; Krall, Florian; Kolleck, Ralf.

Proceedings CHS2, Hot Sheet Metal Forming of High-Performance Steel . Vol. 4 Luleå : Verlag Wissenschaftliche Scripten, 2013. p. 91 - 98.

Research output: Chapter in Book/Report/Conference proceedingConference contributionResearchpeer-review

Weiß, W, Machhammer, M, Krall, F & Kolleck, R 2013, Simulation of the Hot Forming Process in Consideration of the Thermal State of the Tools. in Proceedings CHS2, Hot Sheet Metal Forming of High-Performance Steel . vol. 4, Verlag Wissenschaftliche Scripten, Luleå, pp. 91 - 98, 4th International Conference on Hot Sheet Metal Forming of High-Performance Steel CHS², Luleå, Sweden, 9/06/13.
Weiß W, Machhammer M, Krall F, Kolleck R. Simulation of the Hot Forming Process in Consideration of the Thermal State of the Tools. In Proceedings CHS2, Hot Sheet Metal Forming of High-Performance Steel . Vol. 4. Luleå: Verlag Wissenschaftliche Scripten. 2013. p. 91 - 98
Weiß, Wolfgang ; Machhammer, Michael ; Krall, Florian ; Kolleck, Ralf. / Simulation of the Hot Forming Process in Consideration of the Thermal State of the Tools. Proceedings CHS2, Hot Sheet Metal Forming of High-Performance Steel . Vol. 4 Luleå : Verlag Wissenschaftliche Scripten, 2013. pp. 91 - 98
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