AddJoining: A novel additive manufacturing approach for layered metal-polymer hybrid structures

R. Falck, S. M. Goushegir, J. F. dos Santos, S. T. Amancio-Filho

Research output: Contribution to journalArticleResearchpeer-review

Abstract

A novel assembling technique based on additive manufacturing and materials joining principles has been introduced for layered metal-polymer hybrid structures. The AddJoining technique produces layered hybrid structures, using polymer 3D printing methods. The feasibility of the technique was demonstrated using fused deposition modeling for single-lap joint configuration. Microstructure and mechanical strength of the joints were studied using two combinations of materials; aluminum 2024-T3 with acrylonitrile butadiene styrene and aluminum 2024-T3 with alternate layers of polyamide-6 and carbon-fiber-reinforced polyamide-6. The latter reached an average ultimate lap-shear strength of 21.9 ± 1.1 MPa, showing 19% superior performance to the adhesively bonded joints. This exploratory investigation showed the potential of AddJoining to produce metal-polymer layered structures.

Original languageEnglish
Pages (from-to)211-214
Number of pages4
JournalMaterials Letters
Volume217
DOIs
Publication statusPublished - 15 Apr 2018
Externally publishedYes

Fingerprint

3D printers
hybrid structures
Polymers
manufacturing
Metals
Aluminum
Polyamides
polymers
metals
Acrylonitrile
bonded joints
lap joints
aluminum
Styrene
acrylonitriles
shear strength
butadiene
carbon fibers
assembling
Butadiene

Keywords

  • ABS
  • Additive manufacturing
  • Aluminum 2024-T3
  • Carbon-fiber-reinforced polyamide-6
  • Composite materials
  • Laminates

ASJC Scopus subject areas

  • Materials Science(all)
  • Condensed Matter Physics
  • Mechanics of Materials
  • Mechanical Engineering

Cite this

AddJoining : A novel additive manufacturing approach for layered metal-polymer hybrid structures. / Falck, R.; Goushegir, S. M.; dos Santos, J. F.; Amancio-Filho, S. T.

In: Materials Letters, Vol. 217, 15.04.2018, p. 211-214.

Research output: Contribution to journalArticleResearchpeer-review

@article{90885f58991f4e14bab679279d70a6d4,
title = "AddJoining: A novel additive manufacturing approach for layered metal-polymer hybrid structures",
abstract = "A novel assembling technique based on additive manufacturing and materials joining principles has been introduced for layered metal-polymer hybrid structures. The AddJoining technique produces layered hybrid structures, using polymer 3D printing methods. The feasibility of the technique was demonstrated using fused deposition modeling for single-lap joint configuration. Microstructure and mechanical strength of the joints were studied using two combinations of materials; aluminum 2024-T3 with acrylonitrile butadiene styrene and aluminum 2024-T3 with alternate layers of polyamide-6 and carbon-fiber-reinforced polyamide-6. The latter reached an average ultimate lap-shear strength of 21.9 ± 1.1 MPa, showing 19{\%} superior performance to the adhesively bonded joints. This exploratory investigation showed the potential of AddJoining to produce metal-polymer layered structures.",
keywords = "ABS, Additive manufacturing, Aluminum 2024-T3, Carbon-fiber-reinforced polyamide-6, Composite materials, Laminates",
author = "R. Falck and Goushegir, {S. M.} and {dos Santos}, {J. F.} and Amancio-Filho, {S. T.}",
year = "2018",
month = "4",
day = "15",
doi = "10.1016/j.matlet.2018.01.021",
language = "English",
volume = "217",
pages = "211--214",
journal = "Materials Letters",
issn = "0167-577X",
publisher = "Elsevier B.V.",

}

TY - JOUR

T1 - AddJoining

T2 - A novel additive manufacturing approach for layered metal-polymer hybrid structures

AU - Falck, R.

AU - Goushegir, S. M.

AU - dos Santos, J. F.

AU - Amancio-Filho, S. T.

PY - 2018/4/15

Y1 - 2018/4/15

N2 - A novel assembling technique based on additive manufacturing and materials joining principles has been introduced for layered metal-polymer hybrid structures. The AddJoining technique produces layered hybrid structures, using polymer 3D printing methods. The feasibility of the technique was demonstrated using fused deposition modeling for single-lap joint configuration. Microstructure and mechanical strength of the joints were studied using two combinations of materials; aluminum 2024-T3 with acrylonitrile butadiene styrene and aluminum 2024-T3 with alternate layers of polyamide-6 and carbon-fiber-reinforced polyamide-6. The latter reached an average ultimate lap-shear strength of 21.9 ± 1.1 MPa, showing 19% superior performance to the adhesively bonded joints. This exploratory investigation showed the potential of AddJoining to produce metal-polymer layered structures.

AB - A novel assembling technique based on additive manufacturing and materials joining principles has been introduced for layered metal-polymer hybrid structures. The AddJoining technique produces layered hybrid structures, using polymer 3D printing methods. The feasibility of the technique was demonstrated using fused deposition modeling for single-lap joint configuration. Microstructure and mechanical strength of the joints were studied using two combinations of materials; aluminum 2024-T3 with acrylonitrile butadiene styrene and aluminum 2024-T3 with alternate layers of polyamide-6 and carbon-fiber-reinforced polyamide-6. The latter reached an average ultimate lap-shear strength of 21.9 ± 1.1 MPa, showing 19% superior performance to the adhesively bonded joints. This exploratory investigation showed the potential of AddJoining to produce metal-polymer layered structures.

KW - ABS

KW - Additive manufacturing

KW - Aluminum 2024-T3

KW - Carbon-fiber-reinforced polyamide-6

KW - Composite materials

KW - Laminates

UR - http://www.scopus.com/inward/record.url?scp=85041389391&partnerID=8YFLogxK

U2 - 10.1016/j.matlet.2018.01.021

DO - 10.1016/j.matlet.2018.01.021

M3 - Article

VL - 217

SP - 211

EP - 214

JO - Materials Letters

JF - Materials Letters

SN - 0167-577X

ER -